Which Raw Material Used IN AAC Production?
a. Fly-Ash: A lot has been said about this raw material in this Project Profile itself. But this Raw material is freely available in Thermal Power plants. There are no taxes on this item whatsoever. Transportation charges are only to be attended.
b. Lime: Active powered lime is a requirement for giving the real aeration to the product. In phase 1 we can aim to buy the active lime directlynjaliexim.com w:- 091-261-2554153/54
c. OPC: This Project aims to utilize OPC cement as main binder material. It will give faster strength to the bricks, besides giving improved consistent quality. It also ensures a better cost effectiveness for the same. Using OPC will be a standardized practice. The other prime advantage of using
d. Gypsum: Gypsum is easily available industrial product. This is available as an industrial byproduct of Fertilizer Plant. Gypsum is responsible to give long term strength to the Blocks.
e. Aluminum Powder: Finely ground Aluminum powder is used in very limited quantity (less than 0.5%), so that it reacts with active lime, and silica in base material to make the aeration, and swell the product, making it very light weight product.
f. Water: Water is an important raw material for AAC block, it is used in entire process starting from Slurry preparation till the final curing block (Manual Water Curing or Automatic Steam curing). Theater used to prepare the slurry mix has to conform to general requirements for concrete mixture.
Which Machinery Used in AAC Plant?
1. Raw material Preparation Section for AAC Plant
a. Material Storage Silo
b. Pree Mixer
c. Material Transport Systems
2. Batching Section for AAC Plant
a. Dry and Slurry Batching Hopper
b. Poring Mixer
c. Control Panel
3. Casting Section for AAC Plant
a. Shifter Trolley
b. Mold Base and Cover
d. Pree-Curing Section
4. Demoulding and Cutting Section for AAC Plant
a. Demoulding Machine
b. Cutting Machine
c. Wastage Recycling Section
5. Boiler Section for AAC Plant
a. Water Softener
b. Soft Water Storage Tank
c. APH/WPH Systems
d. High Pressure Boiler
e. PRS Systems
6. Autoclaving Section for AAC Plant
a. Autoclave Loader
b. Pressure Monitoring Systems
c. High Pressure Autoclave
d. Water Condensation and Steam Utilization
7. Stocking and Segregation Section for AAC Plant
b. Block Loading Palate
c. Wastage Block Cutter
d. Transport Vehicle